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Technical details

Additional information

Weinig Powermat 500 for window production
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The machine is currently being completely checked in our warehouse

Short summary:
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6 spindles with 8,000 rpm and 7.5 KW
including 6 x HSK/Powerlock
Window package with glazing bead removal
Spindles axially and radially CNC controlled
right and upper spindles with common pneumatic timing for
Glazing bead removal
Large Powercom control with touchscreen

Detailed description:
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Tool arrangement No. 018 for window production

Technical data:
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Working width 20 - 230 mm (with tool flight circle 93 - 125 mm)
Working height 8 - 120 mm (with tool flight circle 93 - 125 mm)

1. Tool holder
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First lower tool holder
Motor with brake 7.5 KW
Diameter: 40mm
Speed ??8,000 rpm
including high-performance ball bearings
Tool flight circle 125 - 180 mm
In conjunction with PowerLock 93 - 180 mm
Axial adjustment path 17 mm
Table insert hardened in front of 1st lower tool holder

2. POWERLOCK/HSK tool holder
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First right tool holder
Motor with brake 7.5 KW
Speed ??8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Maximum throat depth 35 mm
Axial adjustment path for spindle 80 mm
Axial adjustment path for PowerLock 55 mm
Radial adjustment path
Min. tool diameter at stop level 93 mm
Max. tool diameter behind stop level 200 mm
Axial and radial CNC controlled

3. POWERLOCK/HSK tool holder
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First left tool holder
Motor with brake 7.5 KW
Speed ??8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Tool flight circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axial adjustment path for spindle 80 mm
Axial adjustment path for PowerLock 55 mm
Pressure shoe in front of left tool holder,
including 2 side pressure rollers, spring-loaded
Axial and radial CNC controlled

4. POWERLOCK/HSK tool holder
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First upper tool holder
Motor with brake 7.5 KW
Speed ??8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Tool flight circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axial adjustment range 40 mm
Axial and radial CNC controlled

5. POWERLOCK/HSK tool holder
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Second upper tool holder
Motor with brake 7.5 KW
Speed ??8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 200 mm
Tool flight circle for straight cutter heads max. 163 mm
Maximum throat depth 35 mm
Axial adjustment range 40 mm
Axial and radial CNC controlled

6. POWERLOCK/HSK tool holder
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Second lower tool holder
Motor with brake 7.5 KW
Speed ??8,000 rpm
including high-performance ball bearings
Tool flight circle 93 - 225 mm
Maximum throat depth 15 mm
Axial adjustment range 40 mm
Radial adjustment path
Min. tool diameter to the table level 93 mm
Max. tool diameter 6 mm below table level 225 mm
Axial and radial CNC controlled

All tool holders with high concentricity.
Lubrication points for the axial tool holder movement.

Feed system
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Frequency-controlled feed, 5 - 30 m/min.
infinitely variable with brake 4 KW
Feed roller in front of 1st lower tool
pneumatically controlled high-low
Durofer pointed tooth rollers (Weinig patent)
with depth limiter and self-cleaning
Adjustment path of the feed rollers opposite
left tool holder, axial 35 mm
Reduction of the center distances between the feed pendulums to 400 mm included
additional feed roller (diameter 95 mm and 140 mm)
and shortened roller spacing

Machine electrics
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Operating voltage 400 volts
(Voltage range 380 x 420 volts), 50 Hz
Electrical design according to DIN VDE 0113,
electrical equipment of industrial machines
EN60204, IEC-204-1. Further electrical regulations
are not included.
Control cabinet (with control panel) separate from
Machine, distance from control cabinet to machine: 2.5 m

Machine stand, table and stops
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Dressing table 2.5 m long (incl. joining ruler)
Manual Waxilite pump for table resin removal.
A driven rubber roller in the exit table,
50mm wide

Pressure rollers and guides
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Pressure rollers from above, spring-loaded
Lateral pressure roller on the infeed table, spring-loaded
Additional discharge for round bar production after the second upper spindle

Machine operation
Window package 1 Powermat 500/018
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1. right spindle pneumatically axially clocked (55 mm)
1st and 2nd upper spindle pneumatically clocked axially using a selector switch
(40 mm), saw blade max. 180 mm.
Discharge to 1st upper spindle axially manually adjustable (at 0,12,0,18)
Joint control of the right and top
Spindle (axial cycle) and the glazing bead removal
via manual selector switch in the control panel
Glass bead removal to the (last) upper one
Spindle pneumatically forwards/backwards.
Additional non-powered feed pendulum
after the last upper spindle to hold down
the square bar
Stops on the right spindle at 35 mm
recessed for square strip removal
Machine prepared for electrical interlinking
for parts - feedback system including emergency stop linkage
Parts monitoring

Window package 2 Powermat 500/018
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PowerCom, touchscreen
Guide ruler to the left spindle 8 mm thick, pneumatic
controlled according to wood width. Standard rulers are no longer required,
The standard working width of the entire machine is reduced
from 230 mm to 200mm. For last production manually
to adjust to wood width

Motorized axle adjustments:

5 radial motorized adjustment and positioning of the tool holders
in conjunction with PowerCom, spindle no. 2,3,4,5,6

5 axial motorized adjustment and positioning of the tool holders
in conjunction with PowerCom, spindle no. 2,3,4,5,6

Motorized axis adjustment and positioning of the feed high/low
in connection with the PowerCOM

Central location of lubrication points on the front of the machine

PowerCom control:
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Profile and tool data management software
Setting values ??can be calculated or saved.
These are shown on the electronic double displays.
Touchscreen - function for graphically supported operation
10,000 profile and tool storage spaces each
Integrated network card for connection to OptiContro or other PCs
USB connection for manual data transfer

Safety and soundproofing
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Safety - full fairing
Easily foldable safety hood with window covers
the entire work area and protects against mechanical damage
Driven.
When the safety hood is raised, tool holders become available
and feed is switched off automatically.
With the CE version, the safety cover can be opened during
not possible in automatic mode.
Electromagnetic locking of the safety hood
(only after the tools have stopped, approx. 15 seconds,
the hood can be opened)
The machine comes with CE mark and the associated
EC declaration of conformity delivered.
Two interior lights in the safety hood
For cutting work, e.g. sawing and multiple profiling,
you need suitable protective devices.
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Optional Leitz tools
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(technical data according to the manufacturer - no guarantee!)